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Hereโ€™s a practical, step-by-step guide to charcoal roasting coffee at home, inspired by traditional Sumiyaki methods but adapted for safety and accessibility. This assumes small batches and hands-on control.


A Home Guide to Charcoal Roasting Coffee Beans

โš ๏ธ Safety First (Non-Negotiable)

Charcoal roasting must be done outdoors or in a very well-ventilated open space.

  • Never roast indoors (carbon monoxide risk)
  • Keep water or a fire extinguisher nearby
  • Wear heat-resistant gloves
  • Avoid treated or instant-light charcoal

Equipment Youโ€™ll Need

Essential

  • Natural hardwood charcoal
    • Best: Binchotan (ideal but expensive)
    • Good alternatives: oak, longan, lychee, or lump hardwood charcoal
  • Charcoal grill, brazier, or hibachi
  • Roasting vessel
    • Perforated steel pan, wire mesh basket, or shallow cast iron pan
  • Metal spatula or stirring rod
  • Infrared thermometer (optional but very helpful)
  • Cooling tray or metal colander
  • Timer

Coffee

  • Green coffee beans (start with 150โ€“250 g / 5โ€“9 oz)
  • Medium-density beans are easiest for beginners (Brazil, Colombia, Indonesia)

Step 1: Prepare the Charcoal Fire

  1. Light charcoal and allow it to burn down to glowing embers
  2. No flamesโ€”only steady red heat with a light ash coating
  3. Spread embers evenly
  4. Target surface heat:
    • 200โ€“230ยฐC / 390โ€“445ยฐF at bean level

Charcoal roasts with radiant heat, not flameโ€”patience here matters.


Step 2: Preheat Your Roasting Surface

  • Place empty roasting pan or basket above embers for 1โ€“2 minutes
  • You want heat stabilized before adding beans
  • If beans scorch instantly later, your setup is too hot

Step 3: Begin Roasting

  1. Add green beans in a single thin layer
  2. Start timer immediately
  3. Stir constantlyโ€”no pauses

Early Phase (0โ€“4 minutes)

  • Beans turn from green โ†’ yellow
  • Grassy, hay-like aroma
  • Moisture evaporates
  • Keep moderate heat; donโ€™t rush

Step 4: Control Heat Manually

Charcoal heat control is physical:

  • Raise pan to reduce heat
  • Lower pan to increase heat
  • Fan embers gently if heat drops
  • Remove excess embers if too hot

You are the thermostat.


Step 5: First Crack (โ‰ˆ7โ€“10 minutes)

  • Audible pops (like snapping twigs)
  • Beans expand and become aromatic
  • Color shifts to light brown

At this stage:

  • Reduce heat slightly
  • Maintain steady development

Step 6: Choose Your Roast Level

Medium Roast (Recommended for Beginners)

  • 1โ€“2 minutes after first crack ends
  • Notes: chocolate, nutty, balanced smoke
  • Bean temp: ~210โ€“215ยฐC (410โ€“420ยฐF)

Medium-Dark / Charcoal Style

  • Approaching second crack
  • Slight sheen may appear
  • Notes: cocoa, caramel, subtle hearth smoke

โš ๏ธ Avoid rushing into second crackโ€”this is where scorching happens.


Step 7: Finish & Cool Immediately

  1. Dump beans into metal colander or tray
  2. Toss rapidly to cool
  3. Optional: fan beans to remove chaff
  4. Cooling should take under 2 minutes

Stopping heat fast preserves flavor.


Step 8: Rest (Degassing)

  • Let beans rest 48โ€“72 hours
  • Store in a vented container
  • Charcoal-roasted beans often peak slightly later than drum-roasted

Flavor Tips & Troubleshooting

Too Smoky?

  • Embers too close
  • Charcoal not fully burned down
  • Flames present

Sour or Flat?

  • Roast too short
  • Insufficient moisture removal
  • Increase time before first crack

Bitter or Ashy?

  • Scorching
  • Uneven stirring
  • Excess heat late in roast

Best Beans for Charcoal Roasting

  • Indonesia (Sumatra, Java)
  • Brazil natural
  • Guatemala
  • Medium-density Ethiopian (for floral + smoke contrast)

Avoid very high-density beans until experienced.


Final Advice

Charcoal roasting is manual, intuitive, and unforgivingโ€”but deeply rewarding. Expect inconsistency early on. Keep batches small, take notes, and adjust heat patiently.