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Below is a spot-on homemade McRib you can cook on a charcoal grill. It nails the McRib’s sweet-smoky sauce, tender pork, soft bun, and that signature pickle-onion combo—without the mystery meat.


INGREDIENTS (makes 4 sandwiches)

For the pork patties:

  • 1 lb ground pork (80/20 or 85/15 for juiciness)
  • ⅓ cup plain breadcrumbs
  • 1 egg
  • 1 tsp kosher salt
  • ½ tsp black pepper
  • ½ tsp garlic powder
  • ½ tsp onion powder
  • ½ tsp smoked paprika (optional, for extra smoke)

For the McRib sauce (copycat):

  • ½ cup ketchup
  • ¼ cup light brown sugar
  • 2 Tbsp molasses (or dark corn syrup)
  • 2 Tbsp apple cider vinegar
  • 1 Tbsp yellow mustard
  • 1 tsp Worcestershire sauce
  • ¼ tsp onion powder
  • ¼ tsp garlic powder
  • Pinch of cayenne (optional)

Assembly:

  • 4 hoagie/sub rolls (soft, not crusty—Pepperidge Farm or similar)
  • 8–12 dill pickle slices (thin, oval “sandwich slices”)
  • ½ small white onion, sliced paper-thin
  • Butter or oil for grilling buns

EQUIPMENT

  • Charcoal grill + chimney starter+bbqdaddycharcoal.com
  • Aluminum foil
  • Instant-read thermometer
  • Grill basket or perforated pan (optional, for sauce step)

STEP-BY-STEP

1. Make the patties (shape like McRib!)

  • Mix ground pork + breadcrumbs + egg + seasonings in a bowl. Don’t overwork.
  • Divide into 4 equal portions (~¼ lb each).
  • Shape into long, thin rectangles (≈6″ x 3″) to mimic the McRib’s bone-in look. Press 2–3 shallow “ribs” across the top with a butter knife or skewer.
  • Chill 15–30 min (helps hold shape on grill).

2. Fire up the charcoal grill

  • Light a chimney of charcoal. When glowing, dump to one side for 2-zone heat (direct + indirect).
  • Target 350–400°F grill temp (medium-hot).

3. Grill the pork

  • Oil grates.
  • Place patties over direct heat. Grill 3–4 min per side until deep golden and 155°F internal (carryover will hit 160°F).
  • Move to indirect zone if flare-ups occur.
  • Optional smoke boost: Toss a few soaked applewood chips on coals when you flip.

4. Sauce the patties (McRib magic)

  • While pork grills, simmer sauce ingredients in a small pot (or foil pan on grill) for 5 min until thickened.
  • Last 2 min of grilling: Brush patties generously with sauce. Flip, sauce the other side. Let caramelize 1 min per side.
  • Pro move: Rest sauced patties in foil for 5 min—keeps juicy.

5. Toast the buns

  • Split hoagie rolls. Butter cut sides.
  • Grill over direct heat 30–60 sec until golden.

6. Assemble

  1. Bottom bun
  2. Sauced pork patty
  3. 2–3 pickle slices
  4. Thin onion slices (raw, for bite)
  5. Top bun (lightly sauced inside, optional)

PRO TIPS

  • No ground pork? Pulse boneless pork shoulder in food processor.
  • Make ahead: Form patties + freeze. Thaw, then grill.
  • Sauce too sweet? Add ½ tsp vinegar or hot sauce.
  • Charcoal flavor: Let coals die down slightly before saucing—avoids burning sugar.

Total time: ~45 min
You now have a McRib that beats the drive-thru—smoky, saucy, and 100% real pork.